Bin Blender
The Bin Blender combines efficient batch mixing with integral hopper design, engineered for convenient pharmaceutical blending with minimal material transfer.
- The basic equipment is thoughtfully designed with non-FLP construction for enhanced safety and reliability, making it suitable for various pharmaceutical applications.
- The main structure of this equipment is expertly crafted from heavy-duty SS 304 square tube, ensuring durability and longevity.
- The integrated hopper and blending bin design enables direct material loading, eliminating the need for separate hoppers and reducing contamination risk.
- The blending bin and gear box output are seamlessly coupled with heavy-duty Pin Bush Coupling, ensuring efficient and reliable blending operations.
- A variable frequency drive is included for precise speed control, allowing you to tailor the blending process to your specific formulation needs.
- A self-positioning sensor is provided to ensure accurate and consistent discharge positioning, reducing the need for manual adjustments.
- At the discharge point of the blender, a manually operated butterfly valve simplifies the discharge process, providing easy control and flexibility.
- The discharge includes a specially designed adaptor assembly with T C (Tri-Clamp) connection. In the event of damage to the butterfly valve, this assembly serves as a safeguard, preventing material loss and ensuring product integrity.
Key Technical Advantages
Non-FLP Construction
Business Benefit: Safe Operation
Non-flameproof design ensures safe pharmaceutical manufacturing.
Performance: Meets safety standards
Integrated Hopper & Blending Bin
Business Benefit: Labor Efficiency & Safety
Combined hopper design enables direct material loading, eliminating intermediate transfer and reducing contamination.
Performance: Saves 15-20 min per batch; reduces losses by 5%
Heavy-Duty SS 304 Square Tube Structure
Business Benefit: Durability & Longevity
Robust stainless steel construction ensures long equipment life.
Performance: Equipment life: 12+ years
Pin Bush Coupling
Business Benefit: Reliable Power Transmission
Heavy-duty coupling ensures efficient and reliable power transfer.
Performance: Zero downtime from coupling failure
Variable Frequency Drive (VFD)
Business Benefit: Process Precision & Energy Efficiency
VFD enables precise speed control and energy optimization.
Performance: 15-20% energy savings; improved consistency
Self-Positioning Sensor & TC Connection
Business Benefit: Automation & Safety
Automatic discharge positioning with Tri-Clamp safeguard ensures repeatable unloading and prevents material loss.
Performance: Eliminates manual positioning; zero spillage
Frequently Asked Questions
What is the maximum blending capacity?
The Bin Blender can handle up to 5000 Kg batches, making it suitable for lab-scale to full production runs.
Does the integrated hopper reduce processing time?
Yes. The integrated hopper design eliminates separate material transfer, saving 15-20 minutes per batch and reducing product loss by 5%.
How does easy loading and unloading work?
The integral hopper allows direct material loading, and the self-positioning discharge valve enables quick, complete batch unloading with minimal residual material.
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