Rotocone Vacuum Dryer
The Rotocone Vacuum Dryer delivers efficient drying of wet cakes and slurries with integrated cyclone recovery and advanced lump-breaking technology, engineered for high-value API processing with minimal re-drying.
- Integrated Cyclone system for efficient vapor recovery and material separation, improving overall drying efficiency.
- Receiver chamber collects dried product with integrated dust collection for clean, contamination-free discharge.
- Integrated Condenser system recovers valuable vapors and condensates, improving material recovery and reducing environmental impact.
- Lump Breaker mechanism effectively breaks consolidated lumps during drying, ensuring uniform material processing and eliminating re-drying needs.
- Effectively dries wet cakes and slurries through continuous rotating cone action, accelerating moisture removal.
- Jacket for hot water circulation enables precise temperature control, protecting heat-sensitive API compounds during drying.
- Baffle system for lump breaking and proper mixing ensures uniform material shuffling over heated contact surface.
- Special uniform material shuffling over the heated contact surface of the rotocone dryer reduces drying time and eliminates re-drying of lumps.
- Advanced design with dimensions optimized (1200mm x 960mm) for efficient material flow and heat transfer.
Key Technical Advantages
Integrated Cyclone Recovery System
Business Benefit: Material Recovery & Environmental Compliance
Built-in cyclone separator recovers valuable product vapors and reduces environmental emissions.
Performance: Recovers 95%+ of product; reduces emissions by 90%
Condenser with Vapor Recovery
Business Benefit: Cost Efficiency & Sustainability
Integrated condenser captures and recovers valuable solvents and condensates for reuse.
Performance: Recovers 85-90% of solvents; reduces solvent costs by 35-40%
Lump Breaker & Baffle System
Business Benefit: Uniform Drying & Elimination of Re-Drying
Advanced baffle and lump-breaking mechanism ensures complete material processing without consolidation.
Performance: Eliminates 100% of re-drying; improves efficiency by 40-50%
Continuous Rotating Cone Action
Business Benefit: Efficient Moisture Removal
Unique rotocone design provides continuous material tumbling over heated surface for uniform drying.
Performance: Reduces drying time by 40-50%; improves uniformity by 30%
Hot Water Jacket Circulation
Business Benefit: Precise Temperature Control
Integrated heating jacket enables precise temperature management for heat-sensitive API compounds.
Performance: Temperature control: ±2°C; preserves API potency
Uniform Material Shuffling
Business Benefit: Complete Drying & Quality Assurance
Special design ensures every particle contacts heated surface equally, eliminating moisture pockets.
Performance: Achieves 99%+ drying uniformity; eliminates lumps
| MODEL | RCVD-50 | RCVD-100 | RCVD-200 | RVCD-500 | RCVD-1000 | RCVD-2000 |
|---|---|---|---|---|---|---|
| Gross Capacity (Ltrs) | 25 - 37.5 | 50 - 75 | 100 - 150 | 250 - 375 | 500 - 750 | 1000 - 1500 |
| Capacity (kg) | 12 - 18 | 25 - 37.5 | 50 - 75 | 125 - 185 | 250 - 375 | 500 - 750 |
| Motor (HP) | 1 | 2 | 2 | 3 | 7.5 | 15 |
| Gross Capacity (Ltrs) | 25 - 37.5 |
| Capacity (kg) | 12 - 18 |
| Motor (HP) | 1 |
| Gross Capacity (Ltrs) | 50 - 75 |
| Capacity (kg) | 25 - 37.5 |
| Motor (HP) | 2 |
| Gross Capacity (Ltrs) | 100 - 150 |
| Capacity (kg) | 50 - 75 |
| Motor (HP) | 2 |
| Gross Capacity (Ltrs) | 250 - 375 |
| Capacity (kg) | 125 - 185 |
| Motor (HP) | 3 |
| Gross Capacity (Ltrs) | 500 - 750 |
| Capacity (kg) | 250 - 375 |
| Motor (HP) | 7.5 |
| Gross Capacity (Ltrs) | 1000 - 1500 |
| Capacity (kg) | 500 - 750 |
| Motor (HP) | 15 |
Frequently Asked Questions
How does the rotocone design eliminate re-drying of lumps?
The unique rotating cone action combined with integrated baffles ensures uniform material shuffling over the heated surface. Every particle receives equal contact with the heated area, eliminating moisture pockets and the need for re-drying.
What is recovered by the integrated cyclone and condenser?
The cyclone recovers 95%+ of product vapors and dust, while the condenser captures 85-90% of valuable solvents and condensates for reuse. This provides significant cost savings on solvents and improves environmental compliance.
How much drying time is saved with rotocone technology?
The rotocone vacuum dryer reduces drying time by 40-50% compared to conventional dryers. Combined with elimination of re-drying, the total process time reduction exceeds 50%, significantly improving production throughput.
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Testimonials
Discover What Our Clients Say About Our Pharmaceutical Machinery Excellence!
Excellent equipment for pharmaceutical processing. The build quality and compliance standards of SSMS are top-notch and reliable.
Hitiesh Patel
Truecare Biometrics
Highly reliable liquid manufacturing plants. Their engineering team is very supportive and ensures timely installation with great precision.
Kishore Shinde
3M India
We have been using their ointment plant for over a year now. Minimal maintenance and high efficiency. Highly recommended for pharma units.
Vishal Dave
Vovantis
Great technical expertise in powder transfer systems. The RMG loading solution significantly improved our production workflow.
Rajesh Kundal
HBC Healthcare
The Rotocone Vacuum Dryer (RCVD) performance is outstanding. SSMS has a very professional approach towards customized machinery.
Vivekananda Killaru
AVV Lifesciences
Precision engineering and robust designs. SSMS Engineers is our trusted partner for high-quality scale-up equipment.
Mitesh Basopya
Intas
Innovative solutions for material handling. Their vacuum transfer systems are efficient, clean, and perfectly suited for 3M standards.
Surjit Bhattacharya
3M India
Best quality SS316L fabrication. The finish and documentation provided for GMP compliance are perfect for our nutrisciences facility.
Brijesh Patel
Walpar Nutrisciences
A very trustworthy manufacturer in Ahmedabad. Their response time for service and providing spare parts is impressively quick.
Devdutt Singh Gohel
Avantika Medex
One of the best manufacturers for high-shear mixers and pharma machinery. Quality is definitely at par with international standards.
Perfect Medicare
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