Powder Transfer System for RMG Loading
The Powder Transfer System for RMG Loading enables automated, precise material feeding directly into rapid mixer granulators, engineered for seamless integration with GMP-compliant granulation workflows and minimal product loss.
- Automated pneumatic transfer system enables direct feeding of dry powders into RMG equipment, eliminating manual material handling and reducing operator exposure.
- Sealed transfer piping prevents air exposure and contamination, maintaining dry powder integrity throughout the loading process.
- Precision dosage control with adjustable flow rates enables accurate material metering for consistent batch granule quality.
- Integrated with RMG discharge height for seamless material flow, optimizing production line efficiency and reducing transfer steps.
- GMP-compliant design with stainless steel components meets pharmaceutical manufacturing standards and enables easy cleaning validation.
- Real-time flow monitoring and pressure control ensure consistent transfer rates and enable automatic batch documentation.
- Low-dust operation with integrated filtration protects operators and maintains clean manufacturing environment.
- Quick-connect pneumatic couplings enable rapid system setup and changeover between different batch sizes.
- Inline with RMG granulation process enables wet granulation immediately after powder transfer, reducing material handling steps.
Key Technical Advantages
Direct RMG Integration
Business Benefit: Streamlined Granulation Workflow
Designed specifically for RMG integration, enabling direct powder transfer without intermediate handling or container placement.
Performance: Eliminates 2-3 material transfers; reduces batch time by 15-20 min
Sealed Powder Transfer Design
Business Benefit: Dry Powder Integrity
Closed-loop transfer maintains low-moisture environment, protecting hygroscopic powders from humidity and contamination.
Performance: Preserves powder moisture content; prevents degradation
Precision Dosage Metering
Business Benefit: Batch Consistency & Yield
Variable flow control with real-time monitoring enables accurate powder dosage, improving batch consistency and reducing waste.
Performance: Dosage accuracy ±1.5%; reduces material loss by 3-5%
Inline Wet Granulation Capability
Business Benefit: Reduced Processing Steps
Seamless powder transfer directly feeds RMG for immediate wet granulation, eliminating intermediate storage and handling.
Performance: Saves 15-20 min per batch; improves granule quality by 10-15%
Low-Dust Filtration System
Business Benefit: Operator Safety & Clean Environment
Integrated filter bags capture powder dust during transfer, protecting operators and maintaining pharmaceutical facility air quality.
Performance: Reduces airborne dust by 95%; zero operator exposure
Real-Time Process Control
Business Benefit: Consistency & Documentation
Integrated pressure and flow sensors provide real-time transfer monitoring and automatic batch record generation.
Performance: Complete process traceability; automated documentation
| MODEL | RMG-PTS-25 | RMG-PTS-50 | RMG-PTS-100 | RMG-PTS-250 |
|---|---|---|---|---|
| Transfer Rate (kg/min) | 10-15 | 15-25 | 25-40 | 40-60 |
| Compatible RMG Size | RMG-25 | RMG-50/100 | RMG-100/150 | RMG-250/400/600 |
| System Pressure (bar) | 5-6 | 5-6 | 5-6 | 5-6 |
| Transfer Piping | 2 inch | 2.5 inch | 3 inch | 3.5 inch |
| Hopper Capacity | 50 Ltrs | 75 Ltrs | 100 Ltrs | 150 Ltrs |
| Filtration Capacity | 5 micron | 5 micron | 5 micron | 5 micron |
| Time Savings per Batch | 15-20 min | 15-20 min | 15-20 min | 15-20 min |
| Material Loss Reduction | 3-5% | 3-5% | 3-5% | 3-5% |
| Transfer Rate (kg/min) | 10-15 |
| Compatible RMG Size | RMG-25 |
| System Pressure (bar) | 5-6 |
| Transfer Piping | 2 inch |
| Hopper Capacity | 50 Ltrs |
| Filtration Capacity | 5 micron |
| Time Savings per Batch | 15-20 min |
| Material Loss Reduction | 3-5% |
| Transfer Rate (kg/min) | 15-25 |
| Compatible RMG Size | RMG-50/100 |
| System Pressure (bar) | 5-6 |
| Transfer Piping | 2.5 inch |
| Hopper Capacity | 75 Ltrs |
| Filtration Capacity | 5 micron |
| Time Savings per Batch | 15-20 min |
| Material Loss Reduction | 3-5% |
| Transfer Rate (kg/min) | 25-40 |
| Compatible RMG Size | RMG-100/150 |
| System Pressure (bar) | 5-6 |
| Transfer Piping | 3 inch |
| Hopper Capacity | 100 Ltrs |
| Filtration Capacity | 5 micron |
| Time Savings per Batch | 15-20 min |
| Material Loss Reduction | 3-5% |
| Transfer Rate (kg/min) | 40-60 |
| Compatible RMG Size | RMG-250/400/600 |
| System Pressure (bar) | 5-6 |
| Transfer Piping | 3.5 inch |
| Hopper Capacity | 150 Ltrs |
| Filtration Capacity | 5 micron |
| Time Savings per Batch | 15-20 min |
| Material Loss Reduction | 3-5% |
Frequently Asked Questions
How does RMG transfer integrate with the granulation process?
The transfer system is designed to feed powder directly into the RMG hopper, enabling immediate wet granulation without intermediate handling. This eliminates 2-3 material transfers and reduces batch processing time by 15-20 minutes.
Can the system handle hygroscopic powders?
Yes. The sealed transfer design maintains low-moisture environment, protecting hygroscopic powders from humidity and contamination. The system preserves powder moisture content and prevents degradation during transfer.
What is the dosage accuracy?
The precision metering system achieves dosage accuracy of ±1.5%, ensuring consistent batch composition. Real-time flow monitoring enables automatic adjustment to maintain accuracy across all batch sizes.
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Highly reliable liquid manufacturing plants. Their engineering team is very supportive and ensures timely installation with great precision.
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Great technical expertise in powder transfer systems. The RMG loading solution significantly improved our production workflow.
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Innovative solutions for material handling. Their vacuum transfer systems are efficient, clean, and perfectly suited for 3M standards.
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3M India
Best quality SS316L fabrication. The finish and documentation provided for GMP compliance are perfect for our nutrisciences facility.
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