Tray Dryer
The Tray Dryer provides reliable batch drying with precise temperature control and multi-tray capacity for efficient pharmaceutical processing.
- The Tray Dryer is designed with robust cabinet construction featuring insulated walls, ensuring uniform temperature distribution and energy-efficient drying operations.
- Multiple tray capacity (4-12 trays depending on model) enables simultaneous drying of different batches, significantly increasing production throughput.
- Hot air circulation system with adjustable air velocity ensures consistent drying across all trays without hot spots or uneven moisture removal.
- Precision temperature control system maintains accurate temperature range from 40-85°C with ±2°C accuracy, protecting heat-sensitive pharmaceutical products from degradation.
- All product contact surfaces are constructed from SS 316 stainless steel, meeting pharmaceutical hygiene standards and preventing product contamination.
- Non-contact components are fabricated from SS 304, providing durability and corrosion resistance for long-term reliable operation.
- Accessible tray design with easy loading and unloading mechanism simplifies material handling and reduces operator labor time per batch.
- Tray shelves can be positioned at multiple heights, accommodating different product depths and enabling flexible batch processing.
- Integrated humidity monitoring system enables precise control of drying conditions and provides real-time feedback for batch optimization.
- Waste water drainage system at the cabinet base facilitates easy removal of condensate and maintains clean operating conditions.
- Digital display shows real-time temperature, humidity, and drying time, providing complete process visibility and batch documentation.
- Safety features include automatic shutoff at maximum temperature and over-temperature alarm protection for operator and product safety.
- Modular tray design enables easy replacement or addition of trays for future capacity expansion without equipment modification.
- Low-noise operation ensures a quiet manufacturing environment suitable for pharmaceutical facility standards.
Key Technical Advantages
Multi-Tray Capacity
Business Benefit: Production Efficiency
Multiple trays enable simultaneous drying of different batches.
Performance: Increases throughput by 30-40%; reduces cycle time
Precise Temperature Control
Business Benefit: Product Quality
Advanced temperature management ensures optimal drying without thermal degradation.
Performance: Maintains product stability; reduces losses by 5-8%
GMP-Compliant Design
Business Benefit: Regulatory Compliance
Designed to meet pharmaceutical manufacturing standards.
Performance: Zero audit findings; regulatory ready
Easy Tray Loading/Unloading
Business Benefit: Labor Efficiency
Accessible tray design simplifies material handling.
Performance: Reduces labor time by 20%
SS 316 Contact Surfaces
Business Benefit: Hygiene & Safety
Premium materials ensure product cleanliness and safety.
Performance: Zero contamination; meets hygiene standards
| MODEL | TD-12 | TD-24 | TD-48 | TD-96 | TD-192 |
|---|---|---|---|---|---|
| Loading Capacity | 12 trays | 24 trays | 48 trays | 96 trays | 192 trays |
| No. of Doors | 1 | 1 | 1 | 2 | 2 |
| No. of Blowers | 1 | 1 | 1 | 2 | 4 |
| No. of Motors / HP | 1 / 0.5 HP | 1 / 0.5 HP | 1 / 1 HP | 2 / 1 HP | 4 / 1 HP |
| Loading Capacity | 12 trays |
| No. of Doors | 1 |
| No. of Blowers | 1 |
| No. of Motors / HP | 1 / 0.5 HP |
| Loading Capacity | 24 trays |
| No. of Doors | 1 |
| No. of Blowers | 1 |
| No. of Motors / HP | 1 / 0.5 HP |
| Loading Capacity | 48 trays |
| No. of Doors | 1 |
| No. of Blowers | 1 |
| No. of Motors / HP | 1 / 1 HP |
| Loading Capacity | 96 trays |
| No. of Doors | 2 |
| No. of Blowers | 2 |
| No. of Motors / HP | 2 / 1 HP |
| Loading Capacity | 192 trays |
| No. of Doors | 2 |
| No. of Blowers | 4 |
| No. of Motors / HP | 4 / 1 HP |
Frequently Asked Questions
How many trays can the dryer accommodate?
Depending on the model, the dryer can accommodate 4-12 trays, allowing simultaneous drying of multiple batches.
What temperature range is suitable?
The Tray Dryer operates from 40-85°C, suitable for heat-sensitive pharmaceutical products.
How long does a typical drying cycle take?
Drying time varies based on product type and moisture content, typically 2-6 hours.
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